Membrane Deaeration

The TechniBlend membrane deaeration system will improve the overall filling performance of beverages while reducing equipment and operating costs. With full TechniBlend technology, the focus of our membrane deaeration system is to create a durable, reliable and effective system for filling processes. Our equipment is designed to be small and compact, without sacrificing performance and production capabilities.

Key Features & Benefits
  • Very efficient deaeration, O2 removal technology

  • Requires no water pumps or additional energy as compared to spray deaerators

  • Very small and compact footprint

  • Very low energy & water consumption

The TechniBlend membrane deaeration system will improve the overall filling performance of beverages while reducing equipment and operating costs. With full TechniBlend technology, the focus of our membrane deaeration system is to create a durable, reliable and effective system for filling processes. Our equipment is designed to be small and compact, without sacrificing performance and production capabilities.

Our membrane deaeration system requires no operational involvement, easily allows extended maintenance cycles, and uses less water, CO2 and energy than other membrane deaeration systems on the market. The system offers a very low-pressure drop, which means that water supply pressure and energy are saved and re-used in your process.

Very high levels of CO2 removal are achieved with very low energy and scrubbing gas usage. In addition, the TechniBlend membrane deaeration

Very high levels of O2 removal are achieved with very low energy and scrubbing gas usage. In addition, the TechniBlend membrane deaeration system does not require the additional components of water pumps or the additional energy use of traditional types of vacuum spray-diffusion deaeration systems.

TechniBlend pioneered the use of “dry” running vacuum pump technology in the beverage industry. The use of this vacuum pump technology can save over 1.5-million gallons of water annually over other vacuum spray-diffusion deaeration systems.

This not only makes the process more efficient in the processing facility, but it leads to a “greener” process, which is an increasing concern for many consumers. Combining both low water consumption and low energy use also helps to reduce the cost of production, creating a true win-win for the beverage producer as well as for the environment.

*Based on manufacturer’s recommended “liquid ring” flow rate of 4-gpm for 6,000 production hours per year.

Spray Vacuum Deaerator

The TechniBlend TB-D Series Spray-Vacuum Deaeration system offers sophisticated, cutting-edge instrumentation to reduce entrained O2 and other gasses in process water for beverage producers searching for the most effective equipment for liquid processing. This system is designed for easy to use, easy to control, long-lasting reliability providing continual liquid processing for small and large beverage production companies.

Key Features & Benefits
  • Tighter process control with cutting-edge instrumentation

  • Helps reduce product foaming and improves product shelf-life

  • Maintenance free system, with simple and reliable technology

  • Large volume and high throughput systems available

Operation Basics
As the process water enters the vacuum tank, it is diffused and atomized by a TechniBlend diffuser to create maximum surface area exposure to the vacuum allowing the entrained gases (primarily N2 & O2) to escape from the water. This provides superior removal of N2 and O2 gases, which is essential to reduce foaming and to increase the shelf life of the final product.

The TechniBlend Spray-Vacuum deaerator is a freestanding system on a stainless steel pre-piped, pre-assembled base. All process functions are controlled by an onboard PLC, and operator interaction is by an integrated Human Machine Interface – color touchscreen. Easy to see and even easier to adjust, the touchscreen interface is ideal for both large and small-scale production.

The spray-vacuum deaeration system is simple and compact and requires very little involvement with extended maintenance cycles and very low cost of ownership. The TechniBlend TB-D Series Spray-Vacuum Deaerator represents simple and reliable liquid processing technology that will deliver positive results to the bottom line.